Container Handling

Coffee Bean Container Transfer Systems for Steinweg Group

A container-to-container transfer setup for coffee beans to speed up shipping container turnaround. Delivered as an SVL20 stationary vertical loader plus a 20ft tipping station with a food-grade hopper and safe access tower. Read the full project story below.

Recorded project results

Faster transfer with less product loss

VAKO combined two custom systems for Steinweg’s coffee-bean process. The results below belong to this project.

Time

75–85% shorter turnaround

The transfer took minutes, not hours.

Product care

Under 0.1% product loss

Less spillage during transfer.

Labour

70% less labour

One operator manages the transfer.

The challenge: return the shipping container sooner

Steinweg needed to move coffee beans out of a shipping-line container while keeping the product available for later storage and production. The container-transfer step and the subsequent discharge into a conveyor had to work as one process. The project also had a short lead time and required safe operator access around a vertically positioned container.

For bulk logistics operations, the flow between container, storage and production is as important as the machine itself. See VAKO’s approach to bulk logistics and export.

The solution

Two systems engineered as one workflow

VAKO supplied a stationary SVL20 vertical loader for 20ft containers and a separate stationary tipping station. The tipping table positions a container at approximately 50 degrees. Its food-grade finished hopper directs coffee beans onto a conveyor, while a stair tower gives operators access to the top of a vertically positioned container.

VAKO SVL20 stationary vertical loader for the Steinweg project
A custom handling setup for Steinweg's coffee-bean transfer process.

The SVL20 stationary vertical loader provides a dedicated loading point. The tipping station handles the next transfer step. Together, they let Steinweg release the shipping-line container and manage when the beans enter the downstream process. Learn more about vertical container loading.

Recorded for the Steinweg project

Before and after the new transfer process

Aspect Previous transfer method VAKO transfer system
Container turnaround 2–3 hours 20–30 minutes
People per transfer 3–4 people 1 operator
Product loss Estimated 2–5% Less than 0.1%

Built and commissioned with Steinweg

After design approval, VAKO built the system, disassembled it for transport and reassembled it with Steinweg on site. Joint testing and fine-tuning brought the equipment into stable daily use. The recorded comparison shows substantially shorter turnaround and less labour. The previous product-loss figure is an estimate; the new process recorded less than 0.1% loss.

The project demonstrates how VAKO integrates container handling, food-contact finish, operator access and a conveyor interface in one customer-specific process.

The Steinweg installation

VAKO SVL20 equipment for Steinweg, project view 3
VAKO SVL20 equipment for Steinweg, project view 4
Your process

Need to transfer a sensitive bulk product?

Share your product, container flow, available space and downstream equipment. VAKO can engineer the interfaces into one workable handling process.

Interested in a similar solution?

Contact us to discuss how VAKO can help you achieve your goals with a custom-engineered solution.