Custom Solutions

Elevated Container Tipping Station for Silo Truck Unloading

An elevated tipping station for unloading 20, 30 and 40ft containers above a silo truck. Custom tipping table with galvanized finish and integrated safety sensors, connected to the wider control system and weighbridge. Read the full project story below. [...]

Customer & Situation

A bulk handling equipment supplier and producer needed an elevated tipping station to unload containers directly above a silo truck. VAKO delivered this project in close cooperation with the equipment producer, with the system installed in the Netherlands at the Port of Rotterdam, Maasvlakte.

The Challenge

The installation had to be mounted at height on a support frame built by a third party. The tipping solution also needed to handle 20ft, 30ft and 40ft containers and connect seamlessly to the control system of surrounding components, including the weighbridge. Safety was a key requirement due to operation at height and changing outdoor conditions.

Our Solution

VAKO engineered and built a fully custom tipping table to fit the third-party frame and support three container sizes. The complete tipping table was hot-dip galvanized for long-term durability. For safe operation, the system includes sensor-based protection on all twistlocks, plus wind safety measures, including wind speed and inclination sensors that communicate with the system to keep unloading controlled and stable.

The Process

Together with the customer, VAKO designed the solution around the site constraints and the third-party frame. We then built and tested the tipping table and safety functions and completed installation on site. The tipping station was connected to the overall control system and the weighbridge to align with the wider bulk handling process.

Result & Impact

The elevated tipping station is operational at Maasvlakte and performs well in daily use. The customer now has a durable, integrated and safety-focused solution for controlled container unloading above a silo truck, suitable for 20ft, 30ft and 40ft containers.

Interested in a similar solution?

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