Container Handling

40ft Vertical Loader for Aluminium Scrap Container Loading

A custom 40ft vertical loading solution for efficient aluminium scrap container loading from yard to terminal. Designed to support gravity-assisted loading and improved loading flow, with a reported ~40% reduction in loading time. Read the full project story below. [...]

Customer & Situation

For a Danish customer in the scrap processing sector, VAKO developed a solution to load aluminium scrap into 40ft containers for transport from the scrap yard to the terminal. The customer needed a dedicated setup that fits the realities of daily yard operations and supports consistent container loading.

The Challenge

The customer was dealing with large loading volumes and wanted a method that is safe and fast while keeping handling steps low. Traditional loading routines took more time and did not make full use of the container’s available loading capacity. That meant efficiency losses in the yard and higher logistics costs over time.

Our Solution

VAKO engineered a fully custom 40ft vertical loader, tailored to this specific loading process. The solution was developed in collaboration with Pacton, which supplied the chassis. By tilting the container for gravity-assisted loading, the system supports high fill levels and a controlled, repeatable loading routine, helping the operation work faster without adding unnecessary complexity.

The Process

VAKO delivered the full trajectory from design and build through to testing. The engineering team aligned the system with the customer’s operational constraints and loading workflow. The unit was delivered in Denmark and put into use with on-site instruction, a live demonstration, operator training, and joint commissioning tests at the customer’s location.

Result & Impact

The customer now has an efficient loading solution that improves throughput and supports safer, more structured loading. Loading time was reduced by approximately 40%, and container utilization improved, helping reduce the number of trips and lowering transport costs between the scrap yard and the terminal. Read the full project story below.

Interested in a similar solution?

Contact us to discuss how VAKO can help you achieve your goals with a custom-engineered solution.